What should I do if the glue dispenser always has problems with wire drawing, glue stacking, and glue breaking? Qizhong Intelligent provides you with accurate solutions

Dispensers are widely used in the industry, but many users often encounter pain points such as stacking, drawing, and broken glue when using the dispensers. So how to solve them? This requires strict control of the dispensing process during the dispensing process, and the control system plays a key role for the dispensing equipment. If there is such a motion control system that is easy to operate, good processing effect, and high performance, for engineers, it is simply perfect!

1. Wire drawing/tailing

Wire drawing/tailing is a common problem in dispensing. The common causes are that the inner diameter of the nozzle is too small, the dispensing pressure is too high, and the dispensing volume is too large. When the glue head is opened, there will be a distance between the glue head and the glue valve. If the dispenser starts to dispense immediately, there may be a section in the middle without glue, which will cause wire drawing.

The method to solve the problem of drawing the glue machine: switch glue in advance and delay switch. Qizhong intelligent visual glue dispensing control system supports process control functions such as pre-opening and pre-closing glue, which effectively solves the problems of glue stacking and drawing in the end section. Support glue opening delay, can set delay parameters, stable glue output, no glue leakage.

2. Glue breakage/uneven thickness

In general, the stability of the speed controlled by the dispensing equipment is particularly critical, except for mechanical reasons such as glue needles. The unique forward-looking motion control algorithm of Qizhong Intelligent Vision Dispensing System can truly realize the high-speed motion of the three-dimensional space trajectory, ensuring that the machine moves quickly and smoothly during the glue filling process, and avoids uneven glue and glue breakage.

3. Corner pile glue

Qizhong intelligent visual dispensing control system has added continuous I/O control function, with multi-channel general I/O, continuous interpolation buffer I/O, in continuous trajectory gluing, close the glue head before reaching the end point, Use residual pressure and residual glue to complete the last trajectory, avoiding the end of the pile of glue and drawing. In addition, Qizhong's intelligent visual glue dispensing control system supports the pwm output function in continuous interpolation, which can realize more precise glue volume control.

In addition, Qizhong Intelligent Visual Dispensing Control System perfectly combines CAD drawing + machine vision + motion control + database management in the dispensing industry, making teaching more intuitive, simple, faster and more stable, and automatic vision-aided positioning. Accurate and fast, only takes 0.1 seconds. No fixture positioning is required, and it can be placed at any angle in 360 degrees, which greatly improves production efficiency.

In addition to solving the pain points of glue stacking, wire drawing, and glue breaking, the Qizhong intelligent visual glue dispensing control system can also be perfectly applied to equipment such as plastic dripping and glue filling.